Superduper said:
I only hope that the guys here have learned something from this shared repair since I won't likely be accepting any more jobs.
I understood it all. Very enlightening. I haven't worked on this type of board before but it looks like they etched out the copper layer, printed the traces and resistors on the other side, applied amber soldermask, drilled only the holes for the vias, plated them, sealed them with green soldermask, and
then drilled the holes for the parts.
Right out of high school I made, assembled and tested boards (and repaired dead returns) at my first job. Never dealt with carbon printing though, we'd buy poster-sized, double-copper-coated fiberglass panels and cut them up with a bandsaw and clean/image/strip/etch/plate/drill/etc etc. we had to insert tiny eyelets with tweezers into each hole meant to be a via, flare it with a foot-operated press, and then solder it. Fracturing still dogged us. I got tired of that game so I moved into designing them. I actually transitioned them off of doing their board designs at 4:1 on a huge light table to some cheap CAD layout tool. We've come a looooong way since the '80s!