M90 deck help ! (continually clicking)

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baddboybill

Boomus Fidelis
Wish I still had mine apart as I was working on deck last week. I am getting an M90 for restoration tomorrow and will work on this weekend. I'm wondering if solenoid has issue :hmmm:


Bad Boy Bill
 

docs

Member (SA)
Yes solenoid can move in freely and springs back out freely. The diode does test out good, only get an ohm reading the right direction.
Pushing in the tab for cassette presence stops the motor and hence the clicking. Releasing it again starts it off on its continuous cycle again.
Pushing in the solenoid stops it too but it does not restart unless I manually move the gear to reset it.
 

docs

Member (SA)
Not sure what is is that pulls the solenoid in or what specific action or situation. Thing that makes me wonder is that when the solenoid is in the deck does not seem to be operational.
 

baddboybill

Boomus Fidelis
Yes solenoid can move in freely and springs back out freely. The diode does test out good, only get an ohm reading the right direction.
Pushing in the tab for cassette presence stops the motor and hence the clicking. Releasing it again starts it off on its continuous cycle again.
Pushing in the solenoid stops it too but it does not restart unless I manually move the gear to reset it.


So while deck is hooked up and powered up can you see the solenoid and what it's doing without tab pushed in? And what does it do when you hold in solenoid?


Bad Boy Bill
 

Alberto

Member (SA)
Hey Bro, why don't you try the most easiest thing first. I am an electrician and work with magnetic lighting contactors all the time. Alot of times they don't pull in all the way and just shatter,and it's doing that because magnets and plunger are dirty. Sometimes we just bang on them and the shattering stops and then we clean the magnets and plunger and it's working great again. If you can just remove the plunger and give it a good cleaning and clean magnets inside the solenoid with Q-tips.
 

Alberto

Member (SA)
docs said:
Not sure what is is that pulls the solenoid in or what specific action or situation. Thing that makes me wonder is that when the solenoid is in the deck does not seem to be operational.
Plunger in the solenoid is pulled in by current passing around magnets creating a magnetic field making the plunger pull in ( energized state ). when current is removed the solenoid goes into its normal de-energized state. The direction of the plunger spring tension is the normal de-enerized state/position. When the solenoid is energized it compresses the plunger spring and pulls the plunger in and is in the energized state/position.
 

Alberto

Member (SA)
I don't see a tension spring on the plunger. It is normally outside around exposed part of plunger to bring it back out when the solenoid is de-energized. Maybe the spring is inside the solenoid, but that is not common to this type.
 

docs

Member (SA)
I thought the spring should be there too but when I push it in it springs out fine and there is no resistance or anything.

P1080425_zps47069577.jpg


P1080424_zpsca7196f2.jpg
 

docs

Member (SA)
baddboybill said:
So while deck is hooked up and powered up can you see the solenoid and what it's doing without tab pushed in? And what does it do when you hold in solenoid?


Bad Boy Bill
When all powered up and not touching anything, the solenoid does not get pulled in, it barely moves at all.
If I push the solenoid in the repetition stops, I can then let it go and it remains stopped.
The only way to reset again is to manually move the gear by hand.
When it is in this state I don't think anything works though I need to test this by connecting the controls back up.
 

BoomboxLover48

Boomus Fidelis
Hmmm.....is the gear wheel tight to the axle?... just a dumb qn? ..any play/gap..? I feel like the gear wheel assembly is the culprit here..

the solenoid action is either "yes" or "no" ..unless the plunger is so gummed up.... and haven't seen anything in between... never came across a weak solenoid so far.. I got so many of those solenoid action types of decks in my collection.
 

baddboybill

Boomus Fidelis
When all powered up and not touching anything, the solenoid does not get pulled in, it barely moves at all.
If I push the solenoid in the repetition stops, I can then let it go and it remains stopped.
The only way to reset again is to manually move the gear by hand.
When it is in this state I don't think anything works though I need to test this by connecting the controls back up.


You may have to press stop on keypad because it was already in a play mode. But I'm not really sure. Only thing I'm certain about is when you power up boombox the solenoid is suppose to pull pin shaft in and keep there until play is pressed. Like the guys said the inside of solenoid might be gunked up causing the magnetism to be to low to pull in shaft. I recommend taking solenoid out and pulling shaft out and cleaning both inside of solenoid walls and outer shaft and see if this helps ;-)


Bad Bad Bill
 

docs

Member (SA)
Visiting this again.
The deck no longer continually clicks after some work on the gears int he deck.
I've replaced two fusible resistors which were toast.
When powered now, no cyclic reset function takes place nor do any of the buttons work. The multi music scanner buttons work and the lights work.
Solenoid is clean as a whistle.
 

docs

Member (SA)
D701 seems like toast with readings both directions out the board.
It is classed as HZ7C2, I can find a 7.5v +-5% zener at my local shop, will this be ok ?
 

BoomboxLover48

Boomus Fidelis
This is a mechanical problem for sure.... my guess!
I've revived many other decks that fully stop by correcting a leaf switch or a mechanically driven switch..
Zener diodes....also .. can cause big problems....can totally stop it...
 

docs

Member (SA)
Replaced D701 and I now have good voltages at Q701 with 7v at emitter.
Deck is still not self test cycling at power on. I can manually move the flywheel and it will play a tape albeit slow. 11.2v at the motor when it does this. Clicking the solenoid manually stops the deck again.
 

docs

Member (SA)
Discovered D705 is bad. It is a 1S2076 according to the service manual.
Is this a 35v standard diode ? Would anyone be able to assist please as I would like to buy a suitable replacement.
How about this?
 

docs

Member (SA)
docs said:
Discovered D705 is bad. It is a 1S2076 according to the service manual.
Is this a 35v standard diode ? Would anyone be able to assist please as I would like to buy a suitable replacement.
How about this?
After replacing above diode with above link, the deck seems to now do a cyclic check on power up. Upon placing a cassette into the mechanism it seems to try to auto play but only getting half way. On moving the flywheel manually it begins to play. Pressing stop does stop the tape playing but it then tries to auto play again thus leaving the buttons inoperable while it is in this weird inbetween stage. Getting there but seems there are more faults with this !
 
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