#1 problem holding me up is the power source. I'm just going to have to make a 12v regulated power for the BT module..... Only problem is I DON'T KNOW HOW, I'm stuck. This should be way easier to get a 12v signal in this radio. I ran 2 1k resistors in series and it would not drop the 20v power down at all, what is going on with that?! I thought it would be as simple as getting some resistors in there and I was wrong.
Right now I am finished tapping the line-in pads on the PCB.
I tried using 12v at the cassette motor but as soon as I plug in the boombox I get this horrid buzzing noise and I unplugged it right away and desoldered my power/ground connections.
Here are a few side panel pictures so you can see how nice everything is labeled on the board. Sorry for the sideways pics. You can see directly under the line-in jacks the solder pads for (+) left and right as well as the shared (-) pads and traces.
Cut the RCA ends off your BT module. Red is (+) 'right' and White is (+) 'left'. The bare copper shown is neutral (-) shared between the 2 signals at the PCB. Those will be twisted together and soldered to the board on the same pad. Another thing to remember is that the center pin of a RCA plug is positive (+), the outer ring is of the plug is negative (-) or 'common'.
Solder the red (+) 'right' signal wire to the RCA jack pad shown below.
Solder the white (+) 'left' signal wire to the RCA jack pad shown below.
For the shared (-) line I twisted the two together and soldered another black wire whip to those for some slack and because the wires twisted together were really chunky and too big to make a clean connection to the PCB. So the black wire is the shared (-) and is soldered to a shared ground/common/(-) pad as shown below.
I was having the problem getting my BT signal to get into the line-in circuit. These RCA jacks are kind of like a 'switched' type where you have to have a physical rca plug pushed into the jack for the input to work. When a rca plug is not in the jack, I noticed the common (-) and positive (+) legs touch in the back of the jack when nothing is inserted. Norm told me that this is because it is designed to short (+) to ground to prevent/reduce noise from getting into the system.
My solution was to just bend the ground tab away from the positive tab so it won't short anymore. It was the easiest solution I could figure at the time, but I don't know if long term is going to be OK.
Notice the back side of the red and white jack. There is a tab that hovers across the middle that is (-) and is stationary. The tab that comes up from the bottom is the (+) and is sprung UP to touch the (-) tab when nothing is inserted.
I took the (-) tab and bent it away so it doesn't touch anymore on the red and white jack.
Red jack tab bent, white jack tab not bent (both red and white jack tabs will need to be bent out of the way):
Red wire to the far right is 12v (+) BEFORE the switch. When switch is depressed it then will send 12v (+) through the switch and into the red wire that is attached to the center pin of the switch. This turns the BT module on/off with a simple push of the button so it isn't always on.
This is an overall picture with the BT module routed in the chassis.