** DIY V4.0 build thread **

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BoomboxLover48

Boomus Fidelis
Great job Jimmy! :hooray: :hooray:

Oldies like me love to see a VU meter on it.

Is there a way you can incorporate one on those? Just wondering!!
 

SLO

Member (SA)
That looks amazing, i'll bet it rocks hard too. 1st class all the way on that build.
 

SLO

Member (SA)
BoomboxLover48 said:
Great job Jimmy! :hooray: :hooray:

Oldies like me love to see a VU meter on it.

Is there a way you can incorporate one on those? Just wondering!!
X2, VU's would be very cool!
 
Thanks guys. The search for the ultimate sounding portable boomer is never ending!! I've learned a lot building the past 4 boxes. Some things worked, others didn't. It's all trial and error but I think I've finally nailed the basics of a great sounding combo. For anyone else contemplating such a build, here are the bits you need to make a guaranteed screamer:

1. D class amp with tone controls - (being able to shape the sound is still important with a modern setup - for some reason, most D class amps don't offer this control). I recommend the Lepai LP-2020 amp. I can promise you 20 watts RMS per channel is plenty! :-)
2. Big DC power supply - battery power is best for a 'clean' power supply. A 7.2aH SLA battery will give you days and days of cranking time - much better than commercially sold Bluetooth speakers that only offer you 'hours' of runtime.
3. Efficient speakers - this is very important (90dB and up is best). For maximum loudness, 4 ohm speakers work best with the Lepai amp. Each 3dB increase is a doubling of loudness. My Pioneer drivers have a sensitivity of 90dB.
4. Solid cabinet - thick plywood works well - the last thing you want is a 'sing a long' cabinet polluting your sweet tunes with a horrible drone or vibrations.
5. Separated L & R cabinets of a sufficient size to allow the drivers to grind out big bass. My Pioneer drivers didn't sound anywhere near as strong when they were housed in the much smaller V1.0 cabinet.
6. A well matched tweeter to balance the big bass. Again, a sensitive tweeter that can keep up is the key ingredient. Big bass with flat highs sucks!!
7. Although it's tempting to go with a bigger 24-48volt amp, resist, resist, resist!! 12 volts is a much more convenient system as almost every accessory (Bluetooth, VU meters etc) needs 12 volts. You can always use step down converters but these devices often generate 'noise' which results in ugly hums and buzzes that destroy the SQ.

And yes, VU meters are planned for this box! :-)

Thanks again for the feedback guys.

James.... :-)
 
T-STER said:
Any chance of some step by step guide to wiring the electronics? I am handy with wood and have considered doing this for ages but felt the wiring may be beyond me.

Very cool project man, I would love to hear one of these bad boys!
PM sent. :-)
 
trippy1313 said:
Looks great again! You already have plans for V5.0?
Thanks Trippy,

Yes, a V5.0 is currently at the planning stage. The V5.0 will be the same size as the V2.0 but instead of having 8 inch 6 ohm drivers with a 90dB sensitivity, the V5.0 will have Pioneer 8 inch, 4 ohm speakers with a 96dB sensitivity!!!

I can only imagine how extremely loud this box will be!!!! :-) The Pioneer speakers are part of their Pro series designed for maximum competition loudness!!
View attachment 25219

The tweeters are also Pioneer pro series 'Bullet' units designed to accompany the 8 inch drivers.
View attachment 25220

The V5.0 will be my most extreme experiment yet....... Stand by for updates! :-)
 
** 25/2/16 Update**

Hi Guys,

Well after a long, long wait for parts from the US, the V4.0 is now Bluetooth 4.0 equipped!!! Wow, it's great to have a BT capable box again (like my V2.0 box).

After pulling apart my first Coast BT module (which was faulty), I discovered that the antenna is actually on the side of the module, not on the tip end. After installing the module in the top centre of the front panel with the module side on, the reception is much improved over the V2.0 box.

I can leave my Iphone5S is my trouser pocket and walk around the house without loosing signal!! So much better than the Sure 4.0 BT module I tested which had a very limited range in comparison.

The Coast module connects almost instantly and sounds fantastic - well worth the $$$s.

I'll post up some pics if you DIY guys want to see how it's hooked up.

James..... :-)
 
hardmen said:
Show the pics!!
Cheers.
**Final V4.0 update **

Hi guys,

Just completed the final parts upgrade of the V4.0.

Firstly here are a few boring photos of the internals with the rear cover removed. You can see the Coast BT module mounted up the top at the rear (behind front panel). I used high grade self adhering Velcro to mount the BT module so it can be easily removed should the need arise:

The very plain looking but awesome performing Coast BT 4.0 receiver:View attachment 25593

View attachment 25589View attachment 25590

Below is a pic of the faulty Coast BT module I pulled apart. As you can see below, I've removed the antenna board and drawn an arrow showing the antenna direction. If you install one of these modules, be sure to have the correct side of the board facing towards the front of the box for maximum reception range. (Look for the position of the wires determine the side).
View attachment 25591

Next job was to install the factory Pioneer passive crossovers that came with the 6.80 inch drivers. I wanted to get everything else buttoned up before I installed these last parts. I used the Velcro pads to attach the crossover casings onto the internal rear wall of each speaker cabinet.
View attachment 25592

I did notice the bass was a little more controlled than before and the highs are slightly stronger and clearer. Needless to say I'm absolutely stoked with the performance of the V4.0 after the various upgrades. I had it at the local soccer training field this morning and it sounded awesome! :-)

I've since tidied up the wiring now that all work is finished.

So that's it. Onto the next project.

James.... :-)
 
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