Eric,
We aren't ready for the shell or cosmetics yet, as we aren't decided what modules to implement, the selection of which will dictate where and what controls are present, control spacing, cutouts, number and spacing of switches, etc etc.
As for engraving, typically, you wouldn't need to fill in any engraving unless it was bare metal. If the metal is coated with paint or a contrasting anodizing color coat, the engraving would just etch past the coating and the native material would show through, making a permanent lettering that should wear well. Unless it's acrylic, in which case the engraving would show up white and could be left like that. If clear, the acrylic could either be painted on backside to set off the engraving or side lit rendering the engraved areas to "light" up. I've read where laser engravers are able to etch at the equivalent of about 4000dpi. Considering laser printers produce awesome output at only 600dpi, that should mean the graphics should be spectacular.