Another Custom Battery Door

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Lasonic TRC-920

Moderator
Hey Guys,

A few weeks ago member Fresh Produce (Peter) came over for the So Cal Meet and brought his Helix HX-4700 with him. I noticed it didn't have a batter door and asked if he wanted me to make him one! This is the 4th or 5th door I have made and they are getting better with each one I make.

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Here is the aluminum panel cut out. Allot of radio's use a door that has a curved bottom. Those are allot harder to make. This is just a flat panel. What you can't see in these pictures is, I had to double up the panels because it needed to be twice as thick.

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The fitment is nice and tight.

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Here you can see the bottom tabs that hold the bottom of the door in place. (Not attached yet)

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Here is the door with the bottom tabs pop riveted in place.

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Here is one of the spring clips that hold the door closed. Two are required.

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Both spring clips in place.

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Painted Black...

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The Helix HX-4700 is a HUGE Box, here it is with the J1

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AE_Stereo

Member (SA)
Metal Tape is what everyone crave for.
But a Metal Battery door - A first in boombox history?!
Well done.
 

BoomboxLover48

Boomus Fidelis
Great job! Very impressive! :-)
Very creative mind!

Clear polycarbonate panels can be also used for the same purpose. they come at 2-3 mm thickness. I can post some pictures of it. Trust me! Those panels very strong. I know a place where we can get those and the details. They don't crack and I had to use a big metal shear to cut it. It can be painted also.
 

Lasonic TRC-920

Moderator
Thanks guys....you know what is not in those pictures is that I made small metal collar's that go on the plastic where the spring clips meet the radio. This way the "Metal on Plastic" is "Metal on Metal" so it doesn't wear the plastic away on the radio!

Norm, anything you need, you just let me know! PM me if you want to go into more detail.
 
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