Conion C100 resto

caution

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It fired up again and seems to be working fine although now that the decks are working again I've found some issues there. You're right Joe this thing is a mess wirewise but actually the tradeoff is that all the electronics are spread far and wide, making it a breeze to work on!
 

caution

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After gettings back together (partially) from the recap to make sure everything still worked, I moved on to the lower cassette deck's fast-forward and rewind buttons, which were jammed. When you press record, you also move a plate that locks out fast-forward and rewind. The plate wouldn't fully return when pressing stop.

I tried lubricating the hell out of it, but the plate is the top of a stack of four, that all move, and to really get in there and clean it all up would've meant taking the entire mecha apart, so I tried to find a less risky solution. The return spring is the inner one of those two short springs in the very lower-right corner. I moved the tie point to be the same as his neighbor, so now he's stretched twice as long but gives me some extra pull on the plate, and works great now. It's actually below the other spring now, where there is no interference. The plate that prevents them from locking down during play mode wasn't engaging correctly either, but that works now also.

Both the upper and lower decks have worm gear mechanisms which make a pendulum-like thing swing back and forth about once a second. I am mystified. What are these for?

Anyway, after getting that all working again, I got to work on replacing the bulb on the dial light board, which is powered by about seven volts AC, which wasn't enough and flickered too much, so I rewired the power switch board so the dial light connector is the same as the main power LED. The green and yellow wires from the transformer board are actually the output of a second secondary winding, used only to power the dial bulb. I desoldered it and removed it.

I removed the bulb and the cover for it, and drilled holes for three LEDs. I tried centering them on the bulb symbol printed on the board, but I didn't look closely enough to realize that it's actually centered on the holes for the bulb, not the cover. So, I had to slant the leads for two of them to get them centered on the slot. I put a little bit of spaghetti to protect the leads since the holes go through a big copper flood that the cover's tabs solder to. A couple bends here, a little solder there, and voila! The resistors are running almost too hot to touch, which they weren't doing on the breadboard, so will have to up the wattage some, but the cover doesn't even hardly get warm.

I was going to build a board for the analog VUs like kittmaster did and shine more at the dial from the opposite end as well, but I don't think I need to, which is good because trying to line up those LEDs by placing the frame into the chassis would be messy.









 

blu_fuz

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Awesome!


So you wired your tuner LEDs to the power switch LED pads? Looks great.
 

hardmen

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The Korean have all wires for tuner light, but no LEDs or Lamps...

In the japanese ones, the Lamp are always on?
If not, where is the switch that makes the tuner dial lighted?

Cheers.
 

caution

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Thanks guys :-P Hardmen, that is interesting about the Korean version, maybe they were too cheap to pay for a bulb?? The Japanese version has no switch, the bulb on all the time when it is plugged into an outlet, if you don't plug it in, it will never light up, because the bulb requires the transformer (AC power). It is the only component in the box that uses AC power. Everything else uses DC.
 

caution

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Yep Nichicon Gold! If you go back in this thread, one of my posts has all the recap info complete with direct links to DigiKey for each one. I also priced out the Panasonic FC caps, but I didn't bother posting any of that information because you can't get every value you need with those for the recap, and the cost savings was trivial.

So I got to looking at the piezo tweeters today and surprise, they're both completely dead. I looked around for others who have swapped them out but nada. I'm open to ideas on a solid replacement. Would I need a crossover? How do I make sure it's not too loud or too soft?
 

caution

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Man I know! That's okay, it'll be better when I'm done with it :-)

It finally got warm enough out today to strip the paint off the grilles, and wow. This stuff I bought stripped it right off. Acetone wouldn't even budge it! You can see where I used a wire brush on what I thought was one of only a couple rust spots. Woops.