Sharp GF-555E

jonny

Member (SA)
May 21, 2016
55
16
8
My latest purchase arrived today: a Sharp GF-555E, picked up for £50 on eBay.

It's generally in reasonable shape, the biggest problems being...

Tape decks working in fast forward only
All slider controls crackly
Recording control door doesn't stay closed and sags on hinge
Small piece of metal trim missing on left of cassette door

I found a service manual online here:
https://elektrotanya.com/sharp_gf-555h_e.pdf/download.html
(Note that it's one of those websites that makes you do a Captcha, then wait a minute or so before the download link appears)
... which made getting the casing open very straightforward.

First job was to get some contact cleaner into all the sliders and switches. That made a huge difference to just about every control. No more crackling and every slider now moves easily and smoothly.

The tape deck issues seem to be a result of the take-up spindles being driven by a friction roller from the capstan; the rubber on both capstans having deteriorated into a sort of black slime. There was also a foot or so of tape wrapped up in Deck 1, a previous victim of the failed take-up drive!

The information posted by jimmyjimmy19702010 here:

http://boomboxery.com/forum/index.php/topic/24631-sharp-gf-555-restoration/

... proved invaluable, so Jimmy, if you happen to read this, many thanks!

I've cleaned all the black slime out and ordered some 2mm ID/5mm OD tubing, once that arrives I'll reassemble the decks and see how well it works.

The rest of the deck mechanisms seem fine, even the pinch rollers and belts are intact and in decent condition.

The door will be more awkward, I'm thinking of using some slim neodymium magnets to hold the door closed, provided that I can install them unobtrusively. If I can find them in suitable sizes, I'll glue a pair behind the casing and another pair in place of the rubber pads on the door.

The missing trim should be easy enough to replace, as long as I can get hold of a suitably thin piece of aluminium. It'll just need brushing with a wire wheel to give a similar finish to the rest of the trim, cutting to size, and gluing in place.

Beyond that it's just a matter of giving the whole thing a good clean. I've done a few small test areas and it looks like it'll come up quite nicely. The sticker on the door has of course been removed ("ablemesh accepted here", what's that all about?).

The build quality of this machine is remarkably good. The tape mechanism in particular is very robust (other than those rubber capstan rollers), the sliders have a really nice smooth feel now that they're clean, and the whole box has a solid and very heavy feel to it.

It goes VERY loud, too. Probably the loudest box I currently own. Not blown away by the sound quality, mind. It's got a rather harsh, blaring sound to it; too much emphasis on upper-midrange, perhaps. It can at least be compensated for to some degree using the tone controls. But I do prefer the sound from some of my other boxes: the Ferguson 3T13 (JVC RC-656 AKA) sounds smoother, as does the Ferguson RC-01 (rebadged Korean copy of a Hitachi 3D box), and the Aiwa NSX-230 (in fairness, the Aiwa is probably 15 years newer and physically much bigger).
 

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Fatdog

Well-Known Member
Staff member
May 3, 2009
10,898
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I once had a GF-666, and hated working on it. Everything is packed so tightly in that case! It appears you are off to a good start. More pics when you can!
 

docs

Member (SA)
Jun 26, 2010
2,558
381
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United Kingdom
Good luck with it, not my cup of tea but they are certainly a piece of art packing all that stuff in there.
 

jonny

Member (SA)
May 21, 2016
55
16
8
The silicone tubing I ordered arrived in the post today, so I was finally able to reassemble the GF-555.

There was a lot of gooey decomposed rubber on the idler tyres as well, so before fitting the tubing to the capstans I dismantled the mech further to clean those tyres thoroughly. They cleaned up well, but I did notice another problem whilst the deck was in bits: the rewind idler gear on deck 1 (orangey coloured one in the pics) has several teeth missing. So, for now at least, I only have rewind on deck 2. Any suggestions as to where I might be able to buy a replacement gear?

Reassembly was relatively easy, although it's a fiddly job to replace the flat drive belts. The silicone tubing on the capstans has worked beautifully. Other than the rewind on deck 1, both tape decks are now fully functional. Even the APSS feature works, although in fast forward only due to that damaged rewind gear.

One additional issue that I found is that the right hand speaker sounds a little quieter than the left, and is short on treble. Will need to open the machine up again to check the RH tweeter and the filter capacitor; I'm very much hoping that it's the capacitor as a new matching tweeter is unlikely to be easy to find. And if it's an amplifier problem... Yikes.

Also still have to sort out a closing arrangement for the little door on the front, and finish cleaning the exterior.
 

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geoffhartwell

Member (SA)
May 12, 2009
246
11
18
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suffolk uk
i have one of those gears, i pulled it out from a junker 555 deck for a member here last week , but he no longer wants it, its yours if you want it, just pay shipping cost
 

jonny

Member (SA)
May 21, 2016
55
16
8
That's a very kind offer Geoff, thank you very much! Will certainly take you up on that. Fire me a PM and we can sort out the details.

Thanks again!