Broken Leaf Switch On Panasonic - Doner Part From Sharp?

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MyOhMy

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Not have the technical expertise of Ye Wise Ones of this forum I did an internet search to identify the part I now know as a 'leaf switch'.

Setting about a clean up and resto of a Panasonic RX-C36 I found the leaf switch to be loose. (At this stage I do not know if this is/was a contributing factor to a rattling sound when tapes are played or not.) The leaf switch has two flanges/hooks that facilitate it being held secure in it's housing, one was missing as it had broken off.

In situ, notice how the leaf switch isn't sitting securely. It's loose and at an angle:

DSCF0945.JPG

The dark area is where the missing flange/hook should be:
DSCF0963.JPG

End view of leaf switch held over the rectangular housing. Note each of the shorter sides of the housing, the left-hand side is slightly thicker and will suit the doner part shown further down:
DSCF0970.JPG

This is what I believe it should have looked like (left of image) undamaged, this is a leaf switch from a (potential) doner box Sharp QT-250. Don't worry about the size appearing different, I had to take two separate photos and put them together so the scale may differ.
DSCF0974.JPG

I've looked at both the Panasonic (original) leaf switch and that of the Sharp and they are identical in size, shape and proportion - they're exactly the same. Here I've tried to show them side-by-side but it's darn difficult to get them both sitting just right for ease of comparison. One's a little closer therefore appearing slightly larger and the angle they each sit at has a slight variation but I've done my best (BLUE wires are the original Panasonic):
DSCF0972.JPG

DSCF0973.JPG


I did say they are both identical but there is one slight difference. Look at the last image, left.........'contact'(?) of the left-hand leaf switch (the Sharp/doner) and you'll see something that is not present in the right hand (original Panasonic) switch. Is this purely some sort of safety feature to ensure the contacts are kept apart when not in use, preventing them from sticking together? The built in flexibility of the two contact arms do not (I feel) appear compromised by this addition.

I'd appreciate any form of confirmation with this as I'm planning to fit the doner part. This is another new thing for me, I'm yet to figure out how to do this as I see my options as being:

1) Easy way:
Just cut the cables of each, swap, re-join them up then use shrink tubing over the joint.

2) Do the right thing:
'De-solder' the joints and re-solder the doner part as it should be done for the best, sympathetic job.

My preference is for the later. I have no de-soldering tool, only a basic soldering iron but, with enough care and attention to detail, hope to be able to achieve a decent result (gulp!).

Any tips will be most welcome!

I'll start a new topic for the cleaning & resto of the box as I planned but need to get this job done first.
 

MyOhMy

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jimmyjimmy19702010 said:
Just heat up the solder and the wire will detach from the switch - no solder removal required. You may need a little more solder to reattach the wires. Just do one at a time.
Cor, thanks jj! A walk in the park, eh?

I have a roll of solder and my soldering iron's very basic - almost brutal for the job - it's a fixed temperature: 'M1-65 25W 240v'. I'll be very cautious in my approach, even practice on a spare part. I don't know where it came from but it's been in my shed for at least 25 years!
 

baddboybill

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Honestly the first pic is completely wrong as the plastic part is suppose to be protecting switch from grounding out and as you can see it's not. The switch you have can still be used but needs to be placed properly.


Bad Boy Bill
 

MyOhMy

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baddboybill said:
Honestly the first pic is completely wrong as the plastic part is suppose to be protecting switch from grounding out and as you can see it's not. The switch you have can still be used but needs to be placed properly.


Bad Boy Bill
Thanks for this, bbb although I'll be honest and say I don't really understand what you're saying, I fall well short in the ol' electrical know-how league!

As far as I understand, the operation of this part - the plastic piece at the tip of the L/H contact (1st pic) - serves to hold the leaf switch in position and, when in operation, the spring loaded upright part that this connects to will move to the right facilitating contact between both leaves. Do I understand this part of the operation correctly?

If I've got this wrong, would you be so kind as to elaborate a little more for me, please?

I apologise if my descriptions are a little unprofessional but I trying as best as I can!

Thanks again.
 

MyOhMy

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I've just gone back to the deck in an attempt to understand what you're saying with a 'hands on' approach and I now think I understand so I took two more pics from a different angle.

This image shows the leaf switch in situ in the same manner
as the 1st pic in the thread which you say is wrong:
DSCF0996.JPG

Here, I've re-sited the leaf switch so the 'plastic part' prevents
contact with the spring loaded upright, is this the way to fit this correctly?
DSCF0997.JPG
 

baddboybill

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I've just gone back to the deck in an attempt to understand what you're saying with a 'hands on' approach and I now think I understand so I took two more pics from a different angle.

This image shows the leaf switch in situ in the same manner
as the 1st pic in the thread which you say is wrong:
DSCF0996.JPG

Here, I've re-sited the leaf switch so the 'plastic part' prevents
contact with the spring loaded upright, is this the way to fit this correctly?
DSCF0997.JPG


Yes 2nd pic correct 👍


Bad Boy Bill
 

baddboybill

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BIG thanks to baddboybill, you're a Gent, expertumi maximus of high standing! Thank you very much indeed. :thumbsup: :bow:


No problem 👍


Bad Boy Bill
 
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